功能与介简:/Purpose and introduction
西林瓶溶剂洗烘分装加塞三级联动线由 QCL 类别落地式超声清洗清洗波洗瓶机、 ASMR所谓的隧道式暖风巡环灭菌处理处理干燥箱、NFGF类别型西林瓶溶剂分装加塞冷库机组成,也可单机手机游戏利用。采中用2-25ml型号的西林瓶水针的生产的。能完全喷淋泵加压、超声清洗清洗波粗洗、瓶内壁上水冲泡、瓶内壁上连继第两次巡环水冲泡、一回吹气、一回生鲜水冲泡、连继第两次吹气、瓶内壁上吹气、加热、晒干灭菌处理处理去热原、冷凝、前充气垫垫、分装、后充气垫垫、加塞等二十几道工作。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.特质:/characteristic
◆洗瓶机选用机械性手夹瓶,应用许多种标准的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶进行水汽喷针反复定位跟踪插进形式,洗掉成果好,降低自然能源。并设置有针架防震动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶全水蒸气导压管、喷针基本孤立分开单独进行,预防了交叉重合严重污染,适合GMP实验室管理标准特殊要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺旋轴前加裝缓解块,有维护螺旋轴,以减少碎瓶影响;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶选取全局进出口同时进行带,衔接拨瓶块运输安瓿,运作安稳靠谱;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烤箱按照制热循环系统电加热,温光滑,环保;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘烤箱配有防没预兆跳闸守护性能,加载安全可靠;Mixer oven has suddenly loses power protection function, safe operation;◆真空烘箱可配间歇水冷式仪器,不耗费小房子风速,增多小房子的风压差不静态平衡的风险性,制冷视觉效果优;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆恒温干燥箱可配压值大自行取舍量调接设备,增多室内和恒温干燥箱的压值大不取舍量引致的常温段移位,罐装间洗烘间水温升高级一产品的一些问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆干燥箱安装有DOP检查usb接口(包扩风力,风力,埃尘a粒子检查口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆干燥箱制冷段可带灭菌方法特点(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烤箱网带可带超声心动图牵连CIP在线播放清晰模式;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆干燥箱内腔可来进行全东南方向、多坡度高压电水清洁;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装线机按照水平方向搜集带的运瓶格局,体现了高度,还分瓶明确,换掉要求件方便简洁;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆小瓶左下角隶属的运送平面磨和业务面盆台下有定的距離,极为有益于百级层风流的使用,解决出现乱流被污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆灌装生产线机加塞大部分,选取横向送塞,并且 横向园盘吸塞,应具查看不方便快捷,放料不方便快捷,送塞高速路的性能;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆分电脑装机可配陶瓷制品泵、304不绣钢泵、蠕动消化泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆装灌机无瓶止灌,无瓶不放塞能力;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐安装系统可选装配系列伺服罐装行驶(台达、三菱数控系统、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线主要包括PLC总调控、直流abb变频器、液晶屏屏调控技巧,操作稳定性可信度;液晶屏屏可展现各单机游戏的操作最新,各调控点的水流量、空气压力、风速、体温等展现,各启闭工作状态和出现出现问题的展现,出现出现问题的自行诊断报告和出现出现问题的讲解及清除办法,使这个出产步骤超过电脑智能工业调控,联线体现了三机电气平衡点试验装置,保证质量出产平均可信度。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.不同客的都要,还可供加装:According to the needs of customers, but also available for selection:◆欧姆龙、斯耐德、三凌、台达等企业品牌调控软件;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气负压、温度及超声清洗波力度、灰尘再生颗粒、风力免费在线探测、告警、日志、缩印控制系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌检测防护隔离开器机系统。◆ORABS、CRABS、灭菌检测防护隔离开器机系统。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.高技术性能参数/technical parameters:
护肤品应用 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
符合标准 Cutting dimension(ml) | 2-25(全球西林瓶) | 2-25(國际西林瓶) | 2-25(全球西林瓶) | 2-25(國际西林瓶) | 2-25(国际级西林瓶) | 2-25(新国际西林瓶) | 2-25(国外西林瓶) | ||||||
灌装设备头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生孩子作用production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶通过率率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶破损掉镀率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
无菌温度表sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
送风量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
包装要求Filling accuracy(%) | ≤&n♌bsp;±2.5 (机械厂式win7驱动溶量泵、陶瓷厂家泵、不锈钢材质的泵) ≤ ± 0.5-1.0 (交流伺服电机驱动软件水比热容泵) | ||||||||||||
加塞优秀率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
气层流洁净并用度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空箱抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电容(电容器)量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
供电power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总容量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外观设计规格boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |